Alston Equipment

Nyanzvi yeDoro & Waini & Chinwiwa
Maitirwo neMaitiro eBrewery Kuvaka

Maitirwo neMaitiro eBrewery Kuvaka

Mumazuva achangopfuura, vamwe vatengi vari kuvhiringika mavakirwo edoro, uye ndeipi maitirwo nemaitiro ekugadzira doro, ikozvino ngatikuudzei mavakirwo ayo.

Chikamu chekutanga: Chii chatichaita pakuvaka doro?

Project Perfomance Processing

Simbisa chikumbiro chekubika

Chekutanga, isu tinosimbisa zvimwe zvakawanda nezve bhiza rako, senge mhando yedoro, bhiza batches pazuva kana nguva, doro plato, nguva yekuvirisa, kureba kwedoro, nezvimwe.

Next Isu tichakukurudzira iwe zvinoenderana nekusimbisa kwako uye ruzivo.Isu tichasaina kondirakiti mushure mekunge vese vabvumirana mazwi ekubatana uye simbisazve chikumbiro, mutengo, dhizaini, nzira yekubikisa pamberi pematemu.

1.3 Kugadzirira kunoshanda kusati kwagadzirwa

Ongorora zvakare chikumbiro chese, marongerwo, flowchart uye simbisa zvakare ruzivo rwemidziyo yekubikira doro.

Uye iyo tangi yekudhirowa uye 3D brewery modhi ichagadzirwa uye rega iwe usimbise, iwe uchaona kuti doro rako rakaita sei.

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1.4 Kugadzirira zvinhu

Ramaterial booking: isu ticha bhuka iyo mbishi mataterial uye dish musoro kutanga zvinoenderana neyakasimbiswa tangi kudhirowa, uye zvimwe zvishongedzo zvichabhuka, senge mota, pombi, chiller, sezvo zvinhu izvi zvinoda UL Certificated, izvo zvinotora nguva yakareba.

Kana zvinyorwa zvasvika kufekitari yedu uye zvagadzirira kugadzirwa, isu tinokutumira pepa redu rezvinhu, uye iwe uchaona chinhu chemukati, ukobvu, chiyero uye nezvimwe.

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(SS plate quality certification yereferensi.)

1.5 Kutanga kugadzira

-Kucheka kwezvinhu: Laser kucheka, kucheka kwakaringana, flat edge isina burrs.

-Sheet simbi: Kurapa mahwendefa uye mamwe maitiro maererano nekugadzirwa.

-Assembly: Welding koni uye silinda pamwechete, dimple kutonhora bhachi, makumbo uye zvimwe.

Welding inotora TIG welding nzira, iyo ine zvirinani kusimba kwemhepo uye inogona kuderedza porosity ye weld panguva yewelding yemudziyo wekumanikidza.

-Kupukuta: Mukati memukati uchabatwa nemachinary polishing, uye welding line yakakwenenzverwa kune bhandi kuti ione zviri nani.Mushure meizvozvo, iyo tangi yemukati icharapwa nekurongedza pasivition, Mukati pamusoro roughness ndeye 0.4um.

-Pressure test: Mushure mekupera, silinda uye jekete zvinoedzwa hydraulically.Muedzo wekudzvanya kwetangi remukati ndeye 0.2-0.25mpa, uye kudzvanywa kwejasi re dimple ndeye 0.2MPa.

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-Kuongorora kwekugadzira: Ichatariswa mushure mekupedza maitiro ega ega, uye pane Kadhi rekutenderera kwekadhi reinotevera maitiro.Afte apedza matangi, inspector wedu anozotarisisa iwo mameseji ekupedzisira uye ozivisa musangano wedu wemusangano kuti uende kunhanho inotevera.

-Pipeline Gungano: Mapombi eBrewhouse achabatana zvinoenderana nechati yekubikisa uye isu tichafunga pombi kana iri nyore pakubika, uye glycol pombi yakafanounganidzwa zvakare zvinoenderana nemagadzirirwo.

-Debugging: isu tichabatanidza mvura nemagetsi kuita kuti doro rishande mufekitori yedu.

Heino kugadzirisa vhidhiyo yatakamboita kuyedza system yedu.Pls zvitarise:https://www.youtube.com/watch?v=wCud-bPueu0

-Package: Mushure mekupedza debugging, isu tinonamatira zvinyorwa pane imwe neimwe yekubatanidza uye mapaipi kuti zvive nyore kuisirwa panzvimbo.Uye ichaiputira neBubble firimu uye anti-kurovera jira, nezvimwe.

Mavharuvhu ese nemafittings achaputirwa nepurasitiki kuputira uye tangi ichaiswa mukati kanainotsigirwa maererano nehukuru hwemidziyo uye saizi yemudziyo.

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-Kutakura uye kutumira: Midziyo yacho ichatakurwa mushure mekunge tasimbisa zuva rekutumira uye kurodha.Yese pasuru ichave yakatsanangurwa mucherechedzo kuti chii chiri mukati uye tumira mutengi wedu mushure mekusununguka.

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Chikamu 2: Chii chatichaita pakugadzira doro?

2.1 Brewhouse: Yakanyatsoenderana nechikumbiro chako chekubika.

Brewhouse chikamu ndicho chinonyanya kukosha chikamu chese chese, icho chakanangana neiyo wort uye mhando yedoro.Brewhouse dhizaini inofanirwa kutevedzera chaizvo resipi yako yekubikisa, semuenzaniso avhareji yehuremu hwedoro/plato.Ita shuwa kuti Mash kana lautering maitiro anogona kupedzwa munguva yakafanira.

Lauter tangi: Semuyenzaniso 1000L dhiri, Iyo dhayamita yelauter tank i1400mm, kana wort iri 13.5 madhigirii, huwandu hwekudyisa malt i220KG, midziyo inoshandisa kunyatsoshanda ndeye 75%, uye ukobvu hwezviyo 290mm;Kana wort iri 16 plato, huwandu hwekudyisa i260KG, tangi vhoriyamu inoshandisa makumi masere muzana, uye ukobvu hwemubhedha wezviyo 340mm.Iko kuti ive nechokwadi chekuti ukobvu hwesefa layer inosangana nezvinodiwa zvekubikisa, haikanganise kumhanya kwekusefa uye inova nechokwadi chekubudirira kwekugadzira.Yekupedzisira yekuvandudza inobuda pane imwe nguva yeyuniti kuburikidza nekuderedza nguva yekusefa.

Kubika kettle: Iyo kettle vhoriyamu dhizaini yakavakirwa pa1360L wort yekubikira, uye vhoriyamu yekushandisa i65%.Nekuda kweiyo wort concetration yakakwira muAmerica, fomu racho richawanda kana richivira.Kuti tidzivise furo rinopfachukira kubva muketero panguva yekubikira, tinoshandisa basa rekumanikidzika rekutenderera kuti tivandudze chiyero chekufashaira kuti ive nechokwadi chekuti chiyero che evaporation chiri 8-10% uye kuvandudza kuvira kwakanyanya.Kutenderera kwekumanikidzwa nekettle kunobatsira kuwedzera evaporation, uye mamiriro eDMS uye zviri mukati me30PPM, zvinoderedza kupisa kurodha uye kuve nechokwadi kugadzikana kwewort chroma uye kudzivirira wort Maillard reaction.

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2.2 Kuderera kwesimba rekushandisa mubiki

Condensor system: Iyo kettle inofashaira inotora steam condensation kudzoreredza sisitimu, inobatsira kuvandudza kudzoreredza kwemvura uye kuchengetedza mvura nemagetsi kushandiswa mubiki rese.Iyo yekudzoreredza tembiricha yemvura inopisa yakatenderedza 85 ℃, uye mvura inopisa yekudzoreredza kugona pa150L yebatch yega yega;Izvi zvinoreva kuti ichachengetedza electic 18kw pabatch yetembiricha yemvura kubva pa25-85 ℃.

Wort inotonhorera: Iyo wort heat exchanger nzvimbo inoverengera nekubika uye kupedzisa kutonhora mukati me30-40 maminetsi, uye tembiricha yemvura inopisa pa85 ℃ mushure mekutsinhana kweheax, kupisa kwekuchinjana kunoshanda kunodarika 95%.Naizvozvo, isu tichava nechokwadi chekudzoreredza kwesimba uye kudzikisa mutengo wekugadzira.

2.3 Kubika zviri nyore uye kuderedza kuchengetedza mukugadzira doro

A double strainer configured, kana mutengi achibika doro rakawandisa.Saka tinounza vimbiso yakanaka pane ndiro yekupisa exchanger, inova chikamu chakaomesesa chekuchenesa.

Iyo pombi mbiri inodiwa kune glycol unit, kune vimbiso yakanaka kana paine chero chekuchengetedza chikumbiro, pombi yega yega inogona kuchinjika nyore kuitira kuchengetedza kugadzirwa kuchienderera.

Dual chiller yakagadziriswa, iine chinangwa chimwechete senge glycol pombi.

Glycol pombi inoshandiswa inogara ichimanikidza pombi uye chengetedza imwechete kudzvanywa mumapaipi eglycol, chengetedza soleniod valve uye kuwedzera hupenyu hwekushandisa.

Zvose izvi ndezvokushanda kwakagadzikana mukugadzira doro rose, uye zvinokuunzira chiitiko chakanaka mukugadzira doro.

Chikamu 3: Ndeipi nguva yekugadzirira inodiwa?

Iye zvino kuti tijekese maitiro ekurongeka, takagadzira nguva yekugadzira doro, pls ona izvozvo.

Ndinovimba isu tinogona kukubatsira iwe kugadzira dhiri rakakwana mukuronga kwako.

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Pakupedzisira, tiri kutarisira kushanda nemi munguva pfupi.Kuburikidza nekushandira pamwe uku, uchanzwa sevhisi yedu uye kukosha.Kwete chete isu tinofanirwa kukuvakira doro rakakunakira iwe, zvakare isu tinonyanya kutarisisa kumisa hukama hwehurefu hwekubatana kuti tiwane win-win mamiriro pakati pemativi edu maviri.

Ndatenda nenguva yenyu.

Cheer!


Nguva yekutumira: Sep-18-2023